Flexogrpahic printing
FFX 430/530 AI - POWERD FLEXO PRINTING PRESS
The Brotech FFX is a modern, fully automatic, next-generation flexographic press designed for maximum efficiency, precision, and production flexibility. The device can be configured with up to eight printing units, reaching full production readiness in just 3 minutes.
The machine boasts high print quality and exceptional pre-register and auto-register accuracy, guaranteeing stable registration after just three test frames. Advanced automation using AI (artificial intelligence) technology reduces waste and ink consumption while ensuring maximum repeatability and precision.
The FFX model is equipped with automatic print and ink pressure systems, with a recipe parameter storage function, which reduces setup times and simplifies operation. The design ensures easy access and operator-friendly operation, and the modular construction allows the machine to be adapted to a variety of applications—from label printing and flexible packaging to aluminum and cardboard.
Thanks to the combination of quick order changeover, minimal material loss and precise automation, Brotech FFX is the ideal solution for modern printing houses expecting the highest quality and reliability in flexographic production.
Technical specifications
| Model | FFX 430 | FFX 530 |
| Max Web Width | 430 mm | 530 mm |
| Max Unwind Diameter | 800 mm | 1000 mm |
| Max Rewind Diameter | 800 mm | 1000 mm |
| Max Flexo/Die Cutting Width | 420 mm | 520 mm |
| Max Mechanical Speed | 250 m/min | 250 m/min |
| Repeat Size Sleeve | 304.8 mm – 635 mm | 304.8 mm – 635 mm |
| Printing Registration Tolerance | ±0.1 mm | ±0.1 mm |
| Die Cutting Registration Tolerance | ±0.15 mm | ±0.15 mm |
| Air Supply | 100 psi | 100 psi |
| Rating Voltage | 380V 3PH + N + PE | 380V 3PH + N + PE |
| Machine Weight | 12 T | 13 T |
Key advantages
• Reduce ink waste by over 40%
• Reduce color calibration time by over 50%
• Digitalize operator experience and skills; optimize data through historical recording
• High-speed printing while maintaining consistent quality and color
• Scalable artificial intelligence system that learns and improves over time
Brotech AI Model Workflow
• Every product, every printing order and every operator activity is fully recorded.
• All data is continuously analyzed by the Brotech AI model, which optimizes settings for greater color consistency, shorter preparation time and less material waste.
What is Brotech SmartColor AI?
• The world’s first integrated in-line color control system based on artificial intelligence, dedicated to flexographic technology.
• Enables real-time color measurement, prediction and correction.
• Integrated with Brotech FF-X 530 and AVT SpectraLab systems.
• Ensures color consistency, reduces material waste and increases the efficiency of the printing process.
How it works
• The control motor automatically adjusts the paint quantity, speed, pressure, UV drying, temperature, viscosity, etc.
• The AVT SpectraLab system records Lab and ΔE values in real time.
• The feedback loop evaluates the effectiveness of the action and learns from the results.
• Brotech AI model predicts future color deviations, ensuring stable print quality.